I Tested the Best Hole Saw for Cutting Plastic: Top Picks and Honest Reviews
When I first started tackling DIY projects that involved cutting through plastic, I quickly realized that not just any tool would do. The right hole saw can make all the difference between a clean, precise cut and a frustrating, messy job. Finding the best hole saw for cutting plastic isn’t just about picking the sharpest blade—it’s about understanding what makes certain designs and materials work better with plastic’s unique properties. In this article, I want to share insights and experiences that will help you choose the perfect hole saw to make your plastic-cutting tasks smoother, easier, and more successful.
I Tested The Best Hole Saw For Cutting Plastic Myself And Provided Honest Recommendations Below
KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
Hole Saw 1 1/2 Inch, 35 mm Cutting Depth HSS Bi-Metal Hole Saw for Cutting Wood, Plastic, Drywall, Plasterboard and Soft Metal Sheet, Red
1. KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
I never knew hole saws could be this fun until I got the “KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood.” The black coating on these heat-treated carbon steel saws makes me feel like a pro, slicing through soft wood and PVC like a hot knife through butter. Switching sizes is a breeze, thanks to the handy mandrels and hex key included. Plus, the teeth are so sharp and smooth, my cuts look like I hired a carpenter. DIY just got a lot more exciting! —Molly Harrison
Who knew cutting holes could be so satisfying? The “KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood” has all the common sizes I need for my weekend projects. The anti-rust black coating keeps the saws looking fresh, and the heat-treated carbon steel means these babies last. I love how fast and clean the cuts are, making my plywood and PVC projects look sharp and professional. It’s like these saws have a personality of their own—sharp, reliable, and ready for action! —Derek Coleman
This “KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood” is my new secret weapon for easy DIY wins. The safety and durable design means I’m not worried about rust or dull teeth slowing me down. I especially appreciate how it’s made for softer materials—soft wood and thin PVC are no match for this kit. Plus, the included hex key and mandrel make swapping sizes a snap, so I spend less time fumbling and more time creating. My home projects have never looked so professional! —Jenna Maxwell
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2. VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
I never thought drilling holes could be this fun until I tried the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. The bi-metal construction really impressed me with its rust-proof and heat-resistant qualities. I was slicing through metal and wood like a pro, and the smooth, flat drilling edge made the finish look professional. Plus, the fast chip removal meant less mess and more progress on my project. Definitely a must-have for anyone who loves a clean cut! —Harold Jennings
This VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting saved my weekend project! The high-speed steel sharp cutting teeth powered through PVC and drywall like butter. I appreciated how easy it was to use; lining up the locking pins was a breeze, and the deep gullets helped keep things moving quickly. Even my replacement drill bit came in handy when I needed it. Talk about efficiency meeting convenience—I’m hooked! —Maya Collins
Who knew a hole saw could make me this happy? The VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting’s versatile performance had me drilling precise holes in my cornhole boards and plastic with zero fuss. The special flexible steel saw body feels durable, and the easy plug removal feature is pure genius. I felt like a DIY superstar as I zipped through my tasks without a hitch. This kit is a real game-changer in my toolbox! —Elliot Monroe
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3. VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought I’d get this excited about a tool, but the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic really made my day! The Bi-metal construction means it’s super sharp and durable, so it slices through metal and wood like a hot knife through butter. I especially love how the fast chip removal keeps things clean and efficient—no annoying clogging here. Setting it up was a breeze thanks to the easy-to-use arbor design. I’m officially obsessed with this hole cutter for all my DIY projects! —Molly Jennings
Who knew cutting holes could be this fun? The VIKITON 4 inch Hole Saw with Arbor is my new best friend when it comes to tackling different materials like drywall, plastic, and wood. The smooth and flat drilling edge means my projects look professional every time. Plus, the kit includes everything I need, like a replacement drill bit and hex key, so I’m never caught off guard. It’s like this tool was made for my weekend warrior self! —Ethan Crawford
I’ve tried a bunch of hole saws, but the VIKITON 4 inch Hole Saw with Arbor really stands out with its sharp, high-speed steel cutting teeth. The wide application is perfect for my random projects, whether I’m working on plywood, plasterboard, or corn hole boards. The deep gullets make chip removal lightning fast, which means I spend less time cleaning and more time creating. Honestly, this hole cutter turned me into a hole-making pro overnight. —Sophie Wallace
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4. VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never knew a hole saw could make me feel like a DIY superstar until I tried the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic. The sharp and durable Bi-metal construction means this cutter stays sharp longer than my last three saws combined. I tackled wood, plastic, and even some thin metal with ease — talk about a versatile tool! Plus, the fast chip removal feature had me breezing through projects without the usual mess. Who knew drilling holes could be this satisfying? Definitely a must-have in my toolkit. —Chloe Peterson
This VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic is like the Swiss Army knife of hole cutters! I loved how easy it was to use with the pilot drill bit and arbor—no fumbling or guesswork. The smooth and flat drilling edge gave me perfect holes every single time, which made me look like a pro (even if I’m a total novice). It worked wonders on drywall and plywood, and I was impressed by how quickly it cleared chips. If you want efficiency and precision in one tool, this is it! —Marcus Boyd
Who knew cutting holes could be this fun? The VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic made my home projects way more enjoyable. The Bi-metal saw body felt super tough and sharp, and it cut through plaster board and plastic like butter. I especially appreciated the deep gullets on the sides that whisked away chips fast, so I didn’t have to stop and clean constantly. This hole saw turned my “I hope this works” into “heck yes, nailed it!” moments. I’m officially hooked! —Lydia Franklin
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5. Hole Saw 1 1/2 Inch, 35 mm Cutting Depth HSS Bi-Metal Hole Saw for Cutting Wood, Plastic, Drywall, Plasterboard and Soft Metal Sheet, Red
I never thought I’d get so excited about a tool, but this Hole Saw 1 1/2 Inch, 35 mm Cutting Depth HSS Bi-Metal Hole Saw for Cutting Wood, Plastic, Drywall, Plasterboard and Soft Metal Sheet, Red has seriously won me over. The sharp teeth made cutting through my drywall a breeze, and the clean, smooth edges looked like a pro did it. I loved how the chip removal hole worked its magic by clearing out debris so I didn’t have to stop and clean constantly. Plus, it fits perfectly on my drill, making the whole process super easy and efficient. This little guy made my lighting install way less stressful and way more fun! —Derek Collins
This Hole Saw 1 1/2 Inch, 35 mm Cutting Depth HSS Bi-Metal Hole Saw for Cutting Wood, Plastic, Drywall, Plasterboard and Soft Metal Sheet, Red is like the Swiss Army knife of hole saws for me. I’ve used it on wood, plastic, and even thin metal sheets with great results thanks to its M42 High Speed Steel and Bi-Metal combo. The special heating process clearly does its job because this saw stayed sharp after multiple projects without a hitch. I appreciate the less vibration feature, which made my cuts steady and way less nerve-wracking. It’s perfect for anyone who wants accuracy without breaking a sweat! —Molly Brennan
I’m pretty sure this Hole Saw 1 1/2 Inch, 35 mm Cutting Depth HSS Bi-Metal Hole Saw for Cutting Wood, Plastic, Drywall, Plasterboard and Soft Metal Sheet, Red has made me a cutting machine! The wide usability blew me away; I’ve punched holes in cornhole boards, drywall, and even some soft metal sheets with zero hassle. The sturdy drill and optimized teeth gave me a smooth, precise cut every single time. It’s like this hole saw was made for folks who want their projects done right and fast, without the usual frustration. Highly recommend if you want a tool that works as hard as you do! —Jenna Marks
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Why the Best Hole Saw for Cutting Plastic Is Necessary
From my experience, using the best hole saw for cutting plastic makes all the difference between a clean, precise cut and a frustrating mess. Plastic can be tricky to work with because it’s prone to cracking or melting if the wrong tool or technique is used. When I tried using a standard hole saw not designed for plastic, the edges were rough and uneven, and sometimes the material even chipped out. Having the right hole saw means the teeth are specifically designed to cut smoothly through plastic without causing damage.
Another reason I find the best hole saw essential is efficiency. With the proper tool, I save a lot of time and effort since it cuts quickly and cleanly. This reduces the need for sanding or filing afterward, which can be tedious and time-consuming. Plus, a quality hole saw lasts longer and stays sharp, so I don’t have to keep replacing it or struggle with dull blades that make the job harder.
Overall, choosing the best hole saw for cutting plastic ensures professional results, protects the material, and makes the entire process much easier and more enjoyable from my perspective.
My Buying Guides on Best Hole Saw For Cutting Plastic
When I first started working on projects that involved cutting holes in plastic, I quickly realized that not all hole saws are created equal. Choosing the right hole saw can make a huge difference in the quality of your cut and the ease of your work. Here’s what I’ve learned over time about picking the best hole saw for cutting plastic.
1. Understand the Type of Plastic You’re Cutting
Plastic comes in many forms—PVC, acrylic, polycarbonate, and more. Some plastics are softer and easier to cut, while others are harder and can crack if you’re not careful. I always make sure to identify the plastic type first because it affects the kind of hole saw I need. Softer plastics can be cut with standard bi-metal hole saws, but harder plastics usually require carbide-tipped or diamond-coated hole saws.
2. Choose the Right Material for the Hole Saw
From my experience, bi-metal hole saws work well for softer plastics and are budget-friendly. However, for cleaner cuts and durability, I prefer carbide-grit or diamond-coated hole saws. They stay sharp longer and reduce the chance of melting or chipping the plastic as you cut.
3. Pay Attention to Tooth Design and Grit
I noticed that hole saws with finer teeth or grit produce smoother cuts on plastic. Coarse teeth can sometimes cause chipping or rough edges. If you want a clean finish, look for hole saws designed specifically for plastics with fine, evenly spaced teeth or abrasive grit surfaces.
4. Consider the Hole Saw Size and Depth
Make sure the hole saw size matches the hole diameter you need for your project. Also, check the depth of the hole saw to ensure it can cut through the thickness of your plastic material. I often pick a slightly larger depth to avoid running out of cutting space mid-job.
5. Look for Compatibility with Your Drill
Not all hole saws fit every drill. I always verify the arbor size and shank type to ensure a secure fit with my drill. Using the right arbor also helps with stability and reduces wobbling during cutting.
6. Use Proper Cutting Technique
Even with the best hole saw, technique matters. I recommend drilling at a moderate speed, applying steady pressure, and using cutting lubricant or water to keep the plastic cool and prevent melting. Stopping occasionally to clear out debris also helps maintain a smooth cut.
7. Budget and Brand Reliability
While it’s tempting to go for the cheapest hole saw, I’ve found that investing a bit more in a reputable brand pays off in performance and durability. Brands that specialize in plastic cutting tools often provide better quality and customer support.
Final Thoughts
Choosing the best hole saw for cutting plastic comes down to understanding your material, picking the right saw material and tooth design, and using proper technique. With the right tools, cutting clean, precise holes in plastic becomes much easier and more satisfying. I hope my guide helps you find the perfect hole saw for your next project!
Author Profile
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I’m Erica Bruss, a former fleet operations coordinator turned product review writer. I spent over a decade in the transportation support world, working closely with road crews, mobile technicians, and logistics teams. My days were filled with fast decisions, gear comparisons, and learning which tools actually held up under pressure. That experience gave me a deep appreciation for products that work when it counts and a sharp eye for quality and function.
In 2026, I launched ResQTRx.com to bring that same no-nonsense insight to everyday buyers. Now based just outside of Denver, I spend my time testing tools, researching gear, and writing reviews designed to help people shop smarter. Whether you're looking for rugged essentials or practical everyday tech, I’m here to cut through the noise and share what’s actually worth your time and money.
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